The rock star among Plate Saws:
Briganto AluPreciser

Zwei Mitarbeiter mit Schutzhelmen vor der Briganto AluPreciser Plattensäge in einer Industriehalle.
Vorderansicht der Briganto Alu Preciser Plattensäge in Grau und Blutorange mit integriertem Bedien-Terminal in einer Industrieumgebung.

Easy to operate. Extremely precise. Maximum material protection.

The first Plate Saw that not only meets but exceeds all the requirements of aluminum processing.

Kreis

Can your Plate Saw do the same?

1
Achieves cutting precision within 0.1 millimetres.

High-tech measuring systems save valuable material and reduce costs. The positioning carriage accuracy of our sawing machine is +/- 0.05 mm. The combination of a synchronous drive and a non-contact absolute measuring system on both sides of the positioning carriage guarantees optimal cutting accuracy.

2
Zero Scratching? Almost there!

For our machine table surfaces, soft plastic is used on request. The soft table surface and air cushions protect the aluminum and prevent scratches. In addition, a movable extraction hood removes almost all the sawing chips.

3
Interchangeable machine table surface

Choose between a soft table surface made of plastic or wear-resistant, hardened steel pads. The table surface can be replaced with a few simple steps.

4
Powerful motors and twice the machine weight

Power in a double pack: Our saw motors have an output up to 78 kW and the machine weight is twice to comparable models. These properties make our aluminum saws more precise, faster, and more robust. Even at high cutting speeds, a stable sawing process is ensured.

5
Five tons of material seem as light as a feather.

Our air cushions are extra strong and always act where the material is situated at any given time. Large aluminum plates can be moved effortlessly with one finger. Best of all, replacing the air nozzles can be achieved with ease and within a few minutes.

6
Intelligent Extraction Hood + Integrated Safety System

Our extraction system ensures the automatic efficient capture of nearly all sawing chips exactly where they are generated. In addition, the extraction hood reliably protects employees from the saw blade and from the dangerous ejection of trim and cut parts. This innovative concept eliminates the need for a high-maintenance plastic slat curtain.

7
Intelligent Pressure Beam Concept

Competing sawing systems attempt to compensate for material unevenness or thickness tolerances through very high hold-down pressure – thus with limited success. To solve this problem, we use an electric pressure beam and compensating pins. This approach ensures better outcomes and reduces pressure beam wear. Our pressure beams are true masters in vacuuming up chips – even the extraction of aluminum wool is done without clogging the system.

Detailansicht der präzisen Materialführung und Spannzangen einer Briganto Plattensäge beim Fixieren einer Metallplatte.

Technical data
AluPrecisor plate saw

How does the
AluPrecisor work?

Intelligent material management

A positioning carriage transports the material to the cutting position. A synchronous drive equipped with an integrated absolute measuring system ensures optimal precision on both sides of the carriage.

Plate cutting

Before the saw blade rises, the pressure beam holds down the material. Pneumatically operated pins adjust for material tolerances, enabling the carriage clamps to release before the final cut.  Two electrically operated, torque-controlled cross aligners apply pressure to the material against the squaring rail.

Smart chip extraction and easy sawing operation

A patented, mobile extraction hood reliably removes the sawing chips. The machine is intuitively controlled via the user-friendly touch and animated interface. The machine automatically selects and applies recipe suggestions based on material and tool parameters.

Are you prepared to elevate your aluminum cut-to-size operations to Rock Star level? 

Let us advise you now on a personalized level– and find out how the AluPrecision makes your production more efficient, more precise and protect your materials.

Automatic sawing machines with custom tailored high-end automation solutions

You can choose between various stages of expansion for each machine type. Depending on how your work process is presented, a rotating handling table may be advantageous instead of a standard handling table.

Do you want to feed the material from the rear, following the direction of material flow? No problem, there is flexibility for the expansion stages. Anything is possible – we can develop custom automation concepts for your operation. This allows fully automatic plate cutting, greatly reducing workload and significantly increasing productivity. 

Choose your expansion level.

1. BASIC expansion level

Maximum flexibility for today and full expandability for tomorrow – thanks to modular machine design. More clamps, a different table surface, or additional modules? Modify or expand your AluPreciser at any time, without any structural conversion.

2. PLUS expansion level: Rotary table

More ergonomics. More output. Less strain. The PLUS level expands the BASIC level with an integrated rotary table and a large-area air cushion manipulation surface.

Your benefits:

• Automatic rotation of the plates
• Reduced strain on employees when handling heavy or sensitive materials
• Large air cushion surface for easy moving or intermediate buffering of workpieces
• Higher throughput with the same staffing level
• Protection of sensitive surfaces

3. PLUS expansion level: Loading & buffer systems

Parallel operation instead of downtime. This expansion level optimizes the entire material flow around the saw.

Your benefits:

• Machine loading via roller conveyors from the rear or the side
• Directed material flow (material moves in one direction only)
• Loading, sawing, picking, and packaging run in parallel
• Optional additional buffer positions
• Significantly reduced downtime
• Higher productivity without additional machines

4. AUTOMATION expansion level: Warehouse integration, automatic loading

Your plate saw is directly connected to an automatic warehouse system. The entire raw material logistics runs fully automatically.

Your benefits:

• Intelligent communication between saw and warehouse system
• Automatic material supply from the warehouse
• Transfer of plates to the saw via automation equipment
• No manual handling of raw material
• Higher process reliability and reproducible workflows
• Significantly reduced throughput times

5. FULL-AUTOMATION expansion level

Fully automated aluminum cutting through to finished-part logistics

This expansion level stands for maximum automation and productivity. The entire cutting process runs without manual intervention – from raw plate to ready-to-ship part.

What is fully automated?

• Part manipulation between all cutting levels
• Finished-part logistics immediately after cutting
• Customer-specific stacking of parts
• Automatic labeling or marking
• Automatic part measurement
• Automatic scrap handling
• Automatic remnant management
• Optional: automation of shipping logistics

Your benefits:

• Consistent quality independent of staff availability
• Maximum machine utilization
• Perfectly structured and traceable processes

Do you have any questions about the Briganto plate saw?
Here are answers!

1
How maintenance-intensive is the AluPrecisor plate saw?

Our plate saws are built to last. All components are robust, low-maintenance and designed for long-term use. This saves costs and minimizes downtime. Should any issues occur, Briganto's experts are readily available to provide effective solutions, either via phone or through on-site assistance.

2
Is the AluPreciser Industry 4.0 capable?

Certainly — our plate saws can be easily integrated into any network. Thanks to open interfaces the machine can be easily integrated into existing ERP, MES or production control systems. In addition, production data can be monitored and analyzed in real time.

3
What robot solutions can be integrated?

We offer modular automation concepts with various robot connections: from automatic material feeding and parts handling to the highest expansion stage, in which technology takes over the entire cutting process. The systems are fully customizable according to your workflow situation.

4
What cutting lengths are available for the Briganto panel sizing saw?

The AluPrecisor is available in several cutting lengths, depending on the model:
• AP 10: 3,250 mm or 4,250 mm
• AP 15: 3,250 mm or 4,250 mm (optional 2,250 mm)
• AP 20 & AP 25: 3,250 mm, 4,250 mm or 6,250 mm
• Customer-specific cutting lengths are also possible on request.

5
What is the maximum panel thickness that can be cut?

• AP 10: up to 100 mm
• AP 15: up to 150 mm
• AP 20: up to 200 mm
• AP 25: up to 250 mm (optional 300 mm)
This makes the AluPrecisor also suitable for thick aluminum plates or stacks.

6
What is the maximum weight of the plate stacks?

The maximum stacks weights are:
• AP 10: 2,000 kg
• AP 15: 2,500 kg
• AP 20: 3,000 kg
• AP 25: 5,000 kg
This enables sawing of very large or heavy aluminum stacks, e.g. for industrial cutting applications.

7
What is the plate alignment area of the machine?

The alignment area covers the entire cutting length. This allows plates of any length to be precisely aligned, regardless of the selected machine design.

8
What is the aligning torque of the cross aligners?

The pressing force per alignment cam depends on the model:
• AP 10: 2,000 N
• AP 15: 2,500 N
• AP 20: 3,000 N
• AP 25: 6,000 N
This ensures secure alignment, even when handling large or heavy plate stacks.

9
How powerful is the saw motor of the Briganto panel sizing saw?

Performance varies depending on the type of saw.
• AP 10: 32 kW
• AP 15: 38 kW
• AP 20: 52 kW
• AP 25: 78 kW
The strong saw motor ensures precise and powerful cuts, even on massive aluminum plates.

10
What feed rates are possible?

All our sawing machines offer a variable of adjustable saw feed speeds from 0.1 to 80 m/min. This allows the cutting speed to be optimally adapted to different material thicknesses and cutting qualities.

11
How precisely does the positioning carriage position the material?

The positioning accuracy is ± 0.05 mm on all our saws. This guarantees extremely precise cuts, even with series cuts or tight tolerance specifications.

12
Are alternative cutting lengths or additional technical configurations available?

Yes. In addition to the standard dimensions mentioned, other cutting lengths or special technical solutions are available on request. Briganto offers tailored solutions for specific customer production requirements.

13
Is the plate saw also suitable for very large plate formats?

Yes. With a maximum cutting length of up to 6,250 mm and a panel thickness of up to max. 300 mm, the AluPreciser is optimally designed for large-format aluminum plates and stack, e.g. in the aerospace industry or in vehicle construction.

14
Is the panel sizing saw also suitable for series cuts with tight tolerances?

Absolutely. Thanks to the high positioning accuracy of ± 0.05 mm and the powerful saw motors, the AluPreciser  is ideal for precise series cuts with large quantities.

15
How flexible is the AluPreciser with different material thicknesses?

Very flexible. The variable saw feed (0.1 – 80 m/min) and the high motor power make it possible to process both thin and extremely thick plates  – without any loss of quality.

​​The AluPreciser has been a trusted solution for leading companies over the years.

Find out why – in a personal conversation
with our experts.